China factory 0904-a Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains

Product Description

Product Description

KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a  consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.

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About Us

Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.

In 2

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Link Plate Height: 44.50mm
Pin Length: 79.00mm
Samples:
US$ 100/Meter
1 Meter(Min.Order)

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Customization:
Available

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engineering chain

What are the signs of wear and when should an engineering chain be replaced?

Identifying signs of wear in an engineering chain is crucial for maintaining the system’s reliability and preventing unexpected failures. Here are some common signs of wear in an engineering chain that indicate it may need replacement:

1. Elongation: Over time, chains can elongate due to wear on the pins and bushings. Measure the chain’s pitch (center-to-center distance between pins) and compare it to the original pitch. If the elongation exceeds the manufacturer’s recommended limit, it’s time to replace the chain.

2. Chain Stretch: Chain stretch occurs when the chain has excessive play or slack when engaged with the sprockets. This can result from elongation and may lead to a loss of accuracy in the system’s operation.

3. Increased Noise: Excessive wear can cause the chain to produce more noise during operation. If you notice a significant increase in chain noise, it may indicate wear or inadequate lubrication.

4. Chain Damage: Inspect the chain for signs of damage, such as bent or broken links, cracked plates, or damaged rollers. Damaged components compromise the chain’s integrity and can lead to failure.

5. Rust and Corrosion: Chains used in corrosive environments may show signs of rust and corrosion. Corroded components can weaken the chain and reduce its load-carrying capacity.

6. Frequent Maintenance and Repairs: If you find yourself frequently performing maintenance and repairs on the chain, it may be an indication that it is nearing the end of its service life.

7. Chain Misalignment: Excessive wear can cause the chain to misalign with the sprockets, leading to uneven wear patterns on the chain components.

8. Loss of Tension: In applications where tension is crucial for proper chain engagement, a loss of tension could indicate wear or elongation.

9. Reduced Performance: If the system’s performance, such as speed or accuracy, is noticeably reduced, it could be due to chain wear affecting the overall functionality.

10. Maintenance Records: Keep detailed records of the chain’s maintenance and service life. Regularly inspect the chain and refer to maintenance records to determine if it has reached its recommended replacement interval.

When you observe any of these signs of wear, it’s important to replace the engineering chain promptly. Continuing to use a worn or damaged chain can lead to unexpected failures, production downtime, and potential damage to other system components. Regular inspections, proper lubrication, and timely replacement will ensure the reliability and longevity of the engineering chain in various industrial applications.

engineering chain

What are the factors to consider when selecting an engineering chain for an application?

When selecting an engineering chain for a specific application, several important factors should be taken into consideration:

1. Load Capacity: Determine the maximum load the chain will need to handle in the application. It’s crucial to select a chain with a sufficient load-carrying capacity to ensure safe and reliable operation.

2. Speed: Consider the operating speed of the application. High-speed applications may require special engineering chains designed to handle increased centrifugal forces and reduce wear.

3. Environmental Conditions: Evaluate the environmental factors the chain will be exposed to, such as temperature, humidity, corrosive substances, and contaminants. Choose chains with suitable materials and coatings to withstand these conditions.

4. Lubrication: Determine the lubrication requirements of the chain. Some chains may require regular lubrication, while others are designed to operate with minimal or no additional lubrication.

5. Alignment and Tension: Ensure proper alignment and tensioning of the chain to prevent premature wear and elongation, which can lead to chain failure.

6. Space Limitations: Consider the available space for the chain in the application. Some environments may require compact chain designs to fit within tight spaces.

7. Application Type: Different types of engineering chains are available, each designed for specific applications, such as conveyor systems, power transmission, lifting equipment, or agricultural machinery. Select a chain type that aligns with the application’s requirements.

8. Maintenance: Evaluate the maintenance capabilities of the application. Some chains may require frequent maintenance, while others offer extended maintenance intervals.

9. Cost: Consider the budget for the chain. While cost is important, it’s essential to balance it with the chain’s quality and performance to ensure long-term reliability and reduced downtime.

10. Manufacturer and Quality: Choose engineering chains from reputable manufacturers known for producing high-quality and reliable products.

By carefully considering these factors, engineers and operators can select the most suitable engineering chain for their specific application, ensuring optimal performance, longevity, and safety.

engineering chain

How do engineering chains handle shock loads and impact forces?

Engineering chains are designed to handle a range of loads, including shock loads and impact forces, encountered in various industrial applications. Their ability to withstand these forces depends on several factors:

1. Material Selection: High-quality engineering chains are often made from robust materials such as alloy steel or stainless steel. These materials provide excellent strength and durability, allowing the chain to handle shock loads without permanent deformation or failure.

2. Chain Design: The design of engineering chains plays a crucial role in their ability to handle shock loads. The chain’s structure, such as the shape and size of its components, determines its load-bearing capacity and resistance to impact forces.

3. Heat Treatment: Some engineering chains undergo specific heat treatment processes to enhance their hardness and toughness. Heat-treated chains can better withstand shock loads and impact forces, making them suitable for demanding applications.

4. Fatigue Resistance: Engineering chains are designed to have good fatigue resistance, which means they can endure repeated loading cycles without failure. This property is essential for withstanding impact forces that occur intermittently in certain applications.

5. Proper Installation and Tensioning: Correct installation and appropriate tensioning of the chain are essential to ensure optimal performance under shock loads. Improper tensioning may lead to excessive stress on the chain and premature failure.

6. Chain Speed: The speed at which the chain operates can influence its ability to handle shock loads. High-speed operation may generate additional forces, so the chain must be rated to withstand these forces without exceeding its limits.

7. Regular Maintenance: Proper maintenance is crucial for extending the life of engineering chains subjected to shock loads and impact forces. Regular inspections, lubrication, and replacement of worn components are essential to keep the chain in optimal condition.

Overall, engineering chains are engineered to handle shock loads and impact forces in industrial environments. However, it is crucial to choose the right chain type, size, and material for the specific application and to follow proper installation and maintenance practices to ensure reliable and safe operation under varying load conditions.

China factory 0904-a Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains  China factory 0904-a Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
editor by CX 2023-10-10